Yaskawa VS-616G5 Series Revision F Quick-Start Instrukcja Użytkownika

VS-616G5 Series (Revision F)Installation & Quick-Start ManualGeneral Purpose Flux Vector Inverter with AVC™

10 VS-616G5 Installation & Quick-Start ManualVS-616G5 SPECIFICATIONS (continued)575V * HP ratings based on NEMA 4-pole motor data. However, when s

VS-616G5 Installation & Quick-Start Manual 97H1-04Terminal 6 Selection (Terminal 6 Sel)00~77 14 (3)(Note 15)—xBBBBH1-05Terminal 7Selection(Termina

98 VS-616G5 Installation & Quick-Start ManualTerminalAnalog InputsH3-06(Terminal 16 Gain)0.0~1000.00.1% 100.0 — o B B B BH3-07(Terminal 16 Bias) –

VS-616G5 Installation & Quick-Start Manual 99Group H Terminal FunctionFunction H4 Analog OutputsH4-01Monitor Selection Terminal 21(Terminal 21 Sel

100 VS-616G5 Installation & Quick-Start ManualGroup H Terminal FunctionFunction H5 Serial Com Setup MODBUS CommunicationH5-01Station Address(Seria

VS-616G5 Installation & Quick-Start Manual 101ProtectionFunction L3 Stall Prevention FunctionL3-01Stall Prevention During Acceleration(StallP Acce

102 VS-616G5 Installation & Quick-Start ManualProtectionFunction L4 Reference DetectionL4-01FrequencyDetection Level(Spd Agree Level)0.0~400.00.1H

VS-616G5 Installation & Quick-Start Manual 103ProtectionFunction L6 Torque DetectionL6-02Overtorque Detection Level 1(Torq Det 1 Lvl)0~300 1% 150

104 VS-616G5 Installation & Quick-Start ManualProtectionFunction L8 Hardware Protection L8-01Internal DBResistor Protection Selection (DB Resist

VS-616G5 Installation & Quick-Start Manual 105OperatorFunction o2 Key Selections Function o1 Monitor

106 VS-616G5 Installation & Quick-Start ManualOperatorFunction o2 Key SelectionO2-03User Parameter Ini-tialization Selection(User Defaults)0, 1, 2

VS-616G5 Installation & Quick-Start Manual 11VS-616G5 SPECIFICATIONS (continued) Control CharacteristicsControl Method Sine wave PWMStarting Torqu

VS-616G5 Installation & Quick-Start Manual 107A.4 BRAKING CONNECTION DIAGRAMSBraking Resistor Unit 230V: G5U20P4 to 27P5460V: G5U40P4 to 4015PB12O

108 VS-616G5 Installation & Quick-Start ManualA.5 CE CONFORMANCE INFORMATION (APPLICABLE TO 460V MODELS ONLY)CE CONFORMANCE - Low Voltage Directiv

VS-616G5 Installation & Quick-Start Manual 109CE CONFORMANCE - Electro-Magnetic Compatibility (EMC) ComplianceIn order to conform to EMC standards

110 VS-616G5 Installation & Quick-Start ManualL2L1L3 GNDGround Bonds (Remove any paint)PowerLineFilterLoadInverterWL1L2 UVL3Ground Bonds(Remove an

VS-616G5 Installation & Quick-Start Manual 111Safety Warnings and Operating Information for Inverters IntroductionDepending on their protection ra

112 VS-616G5 Installation & Quick-Start ManualEU Manufacturer’s DeclarationProductsStatic inverter, series VS-616G5ScopeYASKAWA inverters are comp

VS-616G5 Installation & Quick-Start Manual 113This page intentionally left blank.AppendixNotes

YASKAWA ELECTRIC AMERICA, INC.Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (847) 887-7000 Fax: (847) 8

12 VS-616G5 Installation & Quick-Start Manual1.4 PRELIMINARY INSPECTIONReceivingAfter unpacking the VS-616G5:· Verify that the part numbers on the

VS-616G5 Installation & Quick-Start Manual 131.5 MOUNTINGPRECAUTIONS1) When preparing to mount the VS-616G5, lift it by its base. Never lift it by

14 VS-616G5 Installation & Quick-Start ManualRemoving and Replacing the Digital Operator Figure 4 Removing the Digital OperatorFront CoverDigi

VS-616G5 Installation & Quick-Start Manual 15Removing and Replacing the Front Cover Dimensions/Heat LossFigure 6 Removing and Replacing the Fro

16 VS-616G5 Installation & Quick-Start ManualOpen Chassis Type (IP00) VoltageModelCIMR-G5UOpen Chassis Dimensions in inches (mm)Masslbs (kg)Heat L

VS-616G5 Installation & Quick-Start Manual 17Dimensions/Heat Loss (Continued)Enclosed Type (NEMA 1, IP20) VoltageModelCIMR-G5UOpen Chassis Dimensi

18 VS-616G5 Installation & Quick-Start Manual460V40P45.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)40P741P55.51 (140) 1

VS-616G5 Installation & Quick-Start Manual 19 ClearancesModel CIMR-G5UW1 W2 W3 W4 W5 W64185, 422029.53 (750)17.32 (440)12.20 (310)33.46 (850)11.22

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20 VS-616G5 Installation & Quick-Start ManualWhen mounting the VS-616G5, allow sufficient clearances for effective cooling as shown below:Notes:1)

VS-616G5 Installation & Quick-Start Manual 211.6 WIRINGPRECAUTIONS1) Do not connect or disconnect wiring, or perform signal checks while the power

22 VS-616G5 Installation & Quick-Start ManualVS-616G5 Standard Connection Diagram Figure 9 VS-616G5 Terminal Diagram - Model CIMR-G5U4011Digita

VS-616G5 Installation & Quick-Start Manual 23VS-616G5 Standard Connection Diagram Figure 10 VS-616G5 Terminal Diagram - Model CIMR-G5U4160Digit

24 VS-616G5 Installation & Quick-Start ManualVS-616G5 Standard Connection DiagramFigure 11 VS-616G5 Terminal Diagram - Model CIMR-G5U5110Digita

VS-616G5 Installation & Quick-Start Manual 25Main Circuit Diagrams (230V Class) ⊕1⊕2B1 B2T1T2T3L1L2L3+Power SupplyControl Circuit(optional reactor

26 VS-616G5 Installation & Quick-Start ManualMain Circuit Diagrams (460V Class) L1L2L3⊕3+rs200s400⊕1⊕2B1 B2T1T2T3L1L2L3+Power SupplyControl Circui

VS-616G5 Installation & Quick-Start Manual 27Main Circuit Diagrams (575V Class) ⊕1⊕2B1 B2T1T2T3L1L2L3+Power SupplyControl Circuit(optional reactor

28 VS-616G5 Installation & Quick-Start ManualMain Circuit WiringInput Wiring· Molded-Case Circuit Breaker (MCCB)Be sure to connect MCCBs or fuses

VS-616G5 Installation & Quick-Start Manual 29· Magnetic StarterDo not connect a magnetic starter or a magnetic contactor to the output circuit. If

VS-616G5 Installation & Quick-Start Manual 3PRECAUTIONS1) Read this manual in its entirety before installing or operating the VS-616G5 inverter.2)

30 VS-616G5 Installation & Quick-Start ManualTerminal Functions 230V Class Terminal Functions 460V Class Terminal Functions Model CIMR-G5U 20P4 to

VS-616G5 Installation & Quick-Start Manual 31Terminal Functions (continued)575V Class Terminal Functions Model CIMR-G5U 51P5 to 5015 5018 to 5022

32 VS-616G5 Installation & Quick-Start ManualWire and Terminal Screw Sizes230V Class Wire Size * Wire sizes are based on 75°C copper wire.Wire and

VS-616G5 Installation & Quick-Start Manual 33460V Class Wire Size * Wire sizes are based on 75°C copper wire.CircuitModel CIMR-Terminal SymbolTerm

34 VS-616G5 Installation & Quick-Start ManualWire and Terminal Screw Sizes (continued)575V Class Wire Size * Wire sizes are based on 75°C copper w

VS-616G5 Installation & Quick-Start Manual 35Wire and Terminal Screw Sizes (continued)JST Closed Loop Connectors Note 1:The use of a JST closed-l

36 VS-616G5 Installation & Quick-Start ManualControl Circuit WiringThe table below outlines the functions of the control circuit terminals.Control

VS-616G5 Installation & Quick-Start Manual 37Figure 13 Control Circuit Terminal Arrangement1 234567821 22 239101112 (G)131415161726 27 3325 18

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VS-616G5 Installation & Quick-Start Manual 39

4 VS-616G5 Installation & Quick-Start ManualCONTENTSSection Description Page 1 RECEIVING & INSTALLATION1.1 INTRODUCTION. . . . . . . . . . . .

VS-616G5 Installation & Quick-Start Manual 37- CHAPTER 2 -OPERATIONSection Description Page 2OPERATION Precautions . . . . . . . . . . . . . .

38 VS-616G5 Installation & Quick-Start ManualPRECAUTIONS1) Only turn ON the input power supply after replacing the front cover. Do not remove the

VS-616G5 Installation & Quick-Start Manual 392.1 TRIAL OPERATIONTo ensure safety, prior to initial operation, disconnect the machine coupling so t

40 VS-616G5 Installation & Quick-Start ManualOperation Checkpoints: · Motor rotates smoothly.· Motor rotates in the correct direction.· Motor has

VS-616G5 Installation & Quick-Start Manual 41Typical Operation Example by Digital Operator Description Key Sequence Digital Operator Display!Power

42 VS-616G5 Installation & Quick-Start ManualOperation by Control Circuit Terminal SignalThe diagram below shows a typical operation profile using

VS-616G5 Installation & Quick-Start Manual 432.2 DIGITAL OPERATOR DISPLAYAll functions of the VS-616G5 are accessed using the digital operator.

44 VS-616G5 Installation & Quick-Start Manual2.3 OPERATION MODE SELECTIONThe VS-616G5 has two operation modes: LOCAL and REMOTE (see table below f

VS-616G5 Installation & Quick-Start Manual 45- CHAPTER 3 -QUICK-STARTPROGRAMMINGSection Description Page 3 QUICK-START PROGRAMMING Quick-Start

46 VS-616G5 Installation & Quick-Start ManualQuick-Start Parameter Sequence * Depress the Menu key on the digital operator to return to Main Menu:

VS-616G5 Installation & Quick-Start Manual 54 DIAGNOSTICSPrecautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS-616G5 Installation & Quick-Start Manual 47The VS-616G5 ships preset to open loop vector control, quick-start access level. Included in this sec

48 VS-616G5 Installation & Quick-Start ManualUse this parameter to re-initialize the inverter to its factory default settings. It is also possible

VS-616G5 Installation & Quick-Start Manual 49This function selects the stopping method suitable for the particular application.· Deceleration to S

50 VS-616G5 Installation & Quick-Start Manual· DC Injection Braking Stop (B1-03 = “2”) Upon removal of the FWD (REV) run command, the motor brakes

VS-616G5 Installation & Quick-Start Manual 51Setting Range: 0.00 to 6000.0sFactory Default: 10.0sAcceleration time 1 sets the time necessary for t

52 VS-616G5 Installation & Quick-Start Manual Setting Range: 155 to 255V (230V class), 310 to 510V (460V class), 445 to 733V (575V class)Factory D

VS-616G5 Installation & Quick-Start Manual 53 Preset V/f PatternsNotes:*1 The following conditions must be considered when selecting a V/f pattern

54 VS-616G5 Installation & Quick-Start ManualCustom V/f PatternSet up a custom V/f pattern by setting parameter E1-03 to “F”, and then setting the

VS-616G5 Installation & Quick-Start Manual 55 * For 460V class units, the value is twice that of 230V class units. For 575V cl

56 VS-616G5 Installation & Quick-Start Manual* For 460V class units, the value is twice that of 230V class units. For 575V class units the value i

6 VS-616G5 Installation & Quick-Start Manual- CHAPTER 1 -RECEIVING & INSTALLATIONSection Description Page 1 RECEIVING & INSTALLATION1.1 IN

VS-616G5 Installation & Quick-Start Manual 57* For 460V class units, the value is twice that of 230V class units. For 575V class units the value i

58 VS-616G5 Installation & Quick-Start Manual Sets the motor rated current in units of 0.01A for inverter sizes 7.5kW and smaller; 0.1A for sizes

VS-616G5 Installation & Quick-Start Manual 59Main Menu: Auto-Tuning <ENTER>Adaptation to most motors manufactured worldwide is possible wit

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VS-616G5 Installation & Quick-Start Manual 61- CHAPTER 4 -DIAGNOSTICSSection Description Page 4 DIAGNOSTICS Precautions . . . . . . . . . . . . .

62 VS-616G5 Installation & Quick-Start ManualPRECAUTIONS1) Never touch high voltage terminals in the inverter.2) Replace all protective covers bef

VS-616G5 Installation & Quick-Start Manual 634.1 MAINTENANCE & INSPECTIONThis section describes basic maintenance and inspection procedures fo

64 VS-616G5 Installation & Quick-Start Manual4.2 ALARM & FAULT DISPLAYSThis section describes the alarm and fault displays, explanations for f

VS-616G5 Installation & Quick-Start Manual 65OVOvervoltageOvervoltage (OV)The main circuit direct current voltage exceeded the OV level.Detection

66 VS-616G5 Installation & Quick-Start ManualEF3External Fault 3External fault at terminal 3Fault occurred in the external control circuit.Check t

VS-616G5 Installation & Quick-Start Manual 71.1 INTRODUCTIONThe VS-616G5, a series of high quality, general-purpose inverters with flux vector con

VS-616G5 Installation & Quick-Start Manual 67Classes are described as follows:A: Major fault. Motor coasts to stop, operation indicator illuminate

68 VS-616G5 Installation & Quick-Start ManualMotor FaultsIf a motor fault occurs, follow the checkpoints listed in the table below and take the co

VS-616G5 Installation & Quick-Start Manual 69APPENDIXSection Description Page A APPENDIX A.1 VS-616G5 PARAMETER TREE. . . . . . . . . . . . . . .

70 VS-616G5 Installation & Quick-Start ManualA.1 VS-616G5 Parameter Tree MENUGroup FunctionParameter No.Quick-start Basic AdvancedU1-01 Frequency

VS-616G5 Installation & Quick-Start Manual 71A.2 VS-616G5 Monitor Display (Un-XX)FunctionParameter No.Name(Digital Operator Display)Min. UnitDescr

72 VS-616G5 Installation & Quick-Start ManualMonitorU1-12Operation Status*(Int Ctl Sts 1)— — QQQQU1-13Elapsed Time*(Elapsed Time)1 hour — — Q Q Q

VS-616G5 Installation & Quick-Start Manual 73MonitorU1-25D1-16H Input Status*(DI-16 Reference)—Displays input value according to F3-01 setting.For

74 VS-616G5 Installation & Quick-Start ManualFunction U2 Fault TraceU2-01Current Fault(Current Fault)— — — QQQQU2-02Last Fault(Last Fault)— — — QQ

VS-616G5 Installation & Quick-Start Manual 75Function U3 Fault HistoryU3-01Most Recent Fault(Last Fault)— — — QQQQU3-02Second Most Recent Fault (F

76 VS-616G5 Installation & Quick-Start ManualA.3 VS-616G5 Parameters FunctionParameter No.Name(Digital Operator Display)Setting RangeSetting U

8 VS-616G5 Installation & Quick-Start Manual1.2 SOFTWARE VERSION EXPLANATIONYaskawa recognizes the need to continuously improve product quality. T

VS-616G5 Installation & Quick-Start Manual 77Group B ApplicationFunction b1 SequenceB1-01Reference Selec-tion(Reference Source)0 ~ 4 1 10: (Opera

78 VS-616G5 Installation & Quick-Start ManualGroup b ApplicationFunction b2 DC Injection BrakeB2-01DC Injection Braking Starting Frequency(DCInj

VS-616G5 Installation & Quick-Start Manual 79Group b ApplicationFunction b5 PID ControlB5-01PID Control Mode Selection(PID Mode)0 ~ 4 1 00: (Disa

80 VS-616G5 Installation & Quick-Start ManualGroup b ApplicationPID ControlB5-12<1110>PID Feedback Ref-erence Missing Detection Selection(Fb

VS-616G5 Installation & Quick-Start Manual 81 Group b ApplicationFunction b8 Energy SavingB8-01Ene

82 VS-616G5 Installation & Quick-Start ManualGroup C TuningFunction C1 Accel / DecelC1-01Acceleration Time 1(Accel Time 1)Depends on C1-10 0.00~ 6

VS-616G5 Installation & Quick-Start Manual 83Group C TuningFunction C2 S-Curve Acc/DecC2-01S-Curve Character-istic Time at Accel-eration Start (S

84 VS-616G5 Installation & Quick-Start ManualGroup C TuningFunction C4 Torque CompensationC4-01Torque Compensa-tion Gain(Torq Comp Gain)0.00~2.500

VS-616G5 Installation & Quick-Start Manual 85Group C TuningFunction C6 Carrier FrequencyC6-01Carrier Frequency Upper Limit(Carrier Freq Max)0.4~15

86 VS-616G5 Installation & Quick-Start ManualGroup d ReferenceFunction d1Preset ReferenceD1-01Frequency Reference 1(Reference 1)0.00~400.000.01Hz

VS-616G5 Installation & Quick-Start Manual 91.3 VS-616G5 SPECIFICATIONS230V 460V * HP ratings based on NEMA 4-pole motor data. However, when sizi

VS-616G5 Installation & Quick-Start Manual 87Group d ReferenceFunction d4 SequenceD4-01Frequency Refer-ence Hold Function Selection(MOP Ref Memory

88 VS-616G5 Installation & Quick-Start ManualGroup E MotorFunction E1 V/F PatternE1-01Input Voltage Setting(Input Voltage)155~255 (Note13)1 V200(N

VS-616G5 Installation & Quick-Start Manual 89Group E MotorTorque ControlE1-06Max. Voltage Frequency(Base Frequency)0.0~400.00.1Hz60.0*(Note 13)*Fa

90 VS-616G5 Installation & Quick-Start ManualGroup E MotorFunction E2 Motor SetupE2-00Motor Rated(Motor Rated )———* When inverter capacity is 7.5

VS-616G5 Installation & Quick-Start Manual 91Group E MotorFunction E3 Control MethodE3-01Motor 2 Control Method Selection(Control Method)0~3 1 20

92 VS-616G5 Installation & Quick-Start ManualGroup E MotorFunction E5 Motor Setup 2E5-01Motor 2 Rated Current(Motor Rated FLA)0.00~1500.00.1A* 1.

VS-616G5 Installation & Quick-Start Manual 93Group F Options * Function F1 PG Option SetupF1-09Overspeed Detection Delay Time (PG Overspd Time)0.

94 VS-616G5 Installation & Quick-Start ManualGroup F Options * Function F3 DI-08, 16 SetupF3-01Digital Input Selection(DI Input)0~7 1 00: (BCD 1%

VS-616G5 Installation & Quick-Start Manual 95Group F OptionsFunction F5 DO - 02 SetupF5-01Channel 1 Output Selection(DO-02 Ch1 Select)00~37 1 0 —

96 VS-616G5 Installation & Quick-Start ManualTerminal FunctionFunction H1 Digital InputsH1-01Terminal 3 Selection (Terminal 3 Sel)00~77 1 24Multi-