YASKAWA AC Drive P1000Industrial Fan and Pump DriveTechnical ManualMANUAL NO. SIEP YAIP1U 01BTo properly use the product, read this manual thoroughl
oPE02 Error Occurs When Lowering the Motor Rated Current Setting ... 331Motor Stalls during Acceleration or Acc
3.10 Control I/O ConnectionsuSinking/Sourcing Mode for Digital InputsUse the wire jumper between terminals SC and SP or SC and SN to select between Si
Table 3.14 Voltage/Current Selection Parameter DetailsNo. Parameter Name DescriptionSettingRangeDefaultSettingH3-01 Terminal A1 signal level selection
3.11 Connect to a PCThis drive is equipped with a USB port (type-B).The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold s
3.12 External InterlockSystems that may be affected during drive fault conditions should be interlocked with the drive fault output and ready signal.u
3.13 Wiring ChecklistNo. Item Page(s)Drive, Peripherals, Option Cards1 Check drive model number to ensure receipt of correct model. 312 Make sure you
No. Item Page(s)24 Pick up all wire clippings. –25 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –26
3.13 Wiring ChecklistThis Page Intentionally Blank106YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Start-Up Programming & OperationThis chapter explains the functions of the digital operator and how to program the drive for initialoperation.4.1
4.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
4.2 Using the Digital OperatorUse the digital operator to enter Run and Stop commands, edit parameters, and display data including fault and alarminfo
Connecting a Surge Absorber ... 388Connecting a
uLCD Display]6541 2 3789Figure 4.2 LCD DisplayTable 4.1 Display and ContentsNo. Name Display Content1 Operation Mode MenusMODE Displayed when in Mode
No. Name Display Content9Function Key 1(F1)JOGPressing F1 executes the Jog function.HELPPressing F1 displays the Help menu.←Pressing F1 scrolls the cu
FlashingON ONONON ONON1 sFlashingquicklyFigure 4.3 RUN LED Status and Meaning/Drive output frequencyduring stopFrequency settingOFFONFlashingOFFOFFRUN
uMenu Structure for Digital Operator- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-03= 0.00ADRVFREF (OPR)Rdy-MONITR-FREF (d1-01)U1-01= 000.00Hz<3><4
4.3 The Drive, Programming, and Clock Adjustment ModesThe drive has a Drive Mode to operate the motor, a Programming Mode to edit parameter settings,
Verifying the New Time SettingAfter pressing ENTER , the display will indicate “Entry accepted” and the new time value will be saved to the Real-TimeC
Procedure Display3 Press the ENTER key to enter select the parameter setting mode.- PRMSET - PRGALMInitializationA1-00 = 0Select LanguageFWDALM4 Use
uNavigating the Drive and Programming ModesThe drive is set to operate in Drive Mode when it is first powered up. Switch between display screens by us
Figure 4.7 illustrates how to change the frequency reference from F 0.00 (0 Hz) to F 6.00 (6 Hz) while in the Drive Mode.This example assumes the driv
Step Display/Result6.Press or to select parameter C1-02.-PRMSET-C1-02= 10.0Sec(0.0~6000.0)“10.0 sec”PRGDecel Time 1← →FWD7.Press to view th
d6: Field Weakening and Field Forcing... 426B.6 E: Motor Param
uVerifying Parameter Changes: Verify MenuThe Verify Menu lists edited parameters from the Programming Mode or as a result of Auto-Tuning. The Verify M
uSimplified Setup Using the Setup GroupsThe Setup Groups list the basic parameters necessary to set up the drive for a given application. Setup groups
nSetup Group ParametersTable 4.6 lists the parameters available by default in the Setup Group. Selecting an Application Preset in through initializati
nUsing the LO/RE Key on the Digital OperatorStep Display/Result1. Turn on the power to the drive. The initial display appears.- MODE -U1-01= 0.00Hz
4.4 Start-Up FlowchartFigure 4.9 summarizes steps required to start the drive and gives quick references to help familiarize the user with start-uppro
4.5 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po
4.6 Application SelectionApplication Presets are available to facilitate drive setup for commonly used applications. Selecting one of these Applicatio
Parameter Name Pageb1-03 Stopping Method Selection 149b1-04 Reverse Operation Selection 151b5-19 PID Setpoint Value 167b5-38 PID Setpoint User Display
Parameter Name Pageb5-39 PID Setpoint Display Digits 169b5-46 PID Unit Selection 169b5-90 EZ Sleep Unit 170b5-91 EZ Minimum Speed 170b5-92 EZ Sleep Le
4.7 Auto-TuninguTypes of Auto-TuningThe drive offers different types of Auto-Tuning for induction motors. Refer to the tables below to select the type
C.3 Connecting to a Network ...486Network Cable Conn
nNotes on Rotational Auto-Tuning• Decouple the load from the motor to achieve optimal performance from Rotational Auto-Tuning. Rotational Auto-Tuningi
Step Display/Result5.Save the setting by pressing .Entry Accepted6. The display automatically returns to the display shown in Step 3.- A.TUNE -T1-0
nStarting Auto-TuningWARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death orser
No. Name Setting Range DefaultT1-03 Motor Rated Voltage0.0 to 255.5 V <1>200.0 V <1><1> Values shown are specific to 200 V class dri
4.8 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor decoupled from the load during
Step Display/Result6.The drive should operate normally. Press STOP to stop the motor. RUN flashes until themotor comes to a complete stop.LOREF2F1ES
4.9 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run, connect the motor and proceed to run the motor a
4.10 Verifying Parameter Settings and Backing Up ChangesUse the Verify Menu to check all changes to parameter settings. Refer to Verifying Parameter C
uCopy FunctionParameter settings can be copied to another drive to simplify parameter restoration or multiple drive setup. The drive supportsthe follo
4.11 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual
E.1 Drive and Motor Specifications...546Drive Specifications.
4.11 Test Run ChecklistThis Page Intentionally Blank140YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
Parameter Details5.1 A: INITIALIZATION...1425.2 B: APPLICA
5.1 A: InitializationThe initialization group contains parameters associated with initial drive setup, including parameters involving the displaylangu
Setting 0: No InitializeSetting 1110: User InitializeResets parameters to the values selected by the user as User Settings. User Settings are stored w
Table 5.2 Setting the Password for Parameter LockStep Display/Result1. Turn on the power to the drive. The initial display appears.- MODE -U1-01= 0
Step Display/Result3.Press to return to the first display.HELP- MODE - PRGDATAProgrammingFWDTable 5.4 Enter the Password to Unlock Parameters (con
nA1-06: Application PresetSeveral Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of theseAp
5.2 b: Applicationub1: Operation Mode Selectionnb1-01: Frequency Reference Selection 1Selects the frequency reference source 1 for the REMOTE mode.Not
Table 5.6 Analog Input Settings for Frequency Reference Using a Current SignalTerminalSignalLevelParameter SettingsNotesSignal Level Selection Functio
• 2-Wire sequence 2:Two inputs (Start/Stop-FWD/REV). Refer to Setting 42, 43: Run and Direction Command for 2-Wire Sequence 2 on page 211.• 3-Wire seq
Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur
Motor coastsDC Injection Braking with the current set in b2-02Run commandOutput frequencyON OFFMotor speedMinimum Baseblock Time (L2-03)Figure 5.4 D
Min output frequency100%(Max output frequency)Output frequency when Stop command was enteredRun wait time tActive deceleration timeMin Baseblock Time
Setting 0: DisabledA Run command is not accepted while the digital operator is in Programming Mode.Setting 1: EnabledA Run command is accepted in any
nb2-01: DC Injection Braking Start FrequencyActive when “Ramp to Stop” is selected as the stopping method (b1-03 = 0).No. Name Setting Range Defaultb2
AC power supplyOutput frequencyOutputcurrentOFFONOutput frequency beforemomentary power lossSelectedfrequencyreference Min. Baseblock Time (L2-03)Dece
AC power supplyOutput frequencyOutput currentOFFONStarts at the speedthat was detectedSelectedfrequencyreferenceMin. Baseblock Time(L2-03) Several m
nSpeed Search ActivationSpeed Search can be activated using any of the methods 1 through 5 described below. The Speed Search type must be selectedin p
nb3-04: V/f Gain During Speed SearchDuring Speed Search, the output voltage calculated from the V/f pattern is multiplied with this value. Changing th
No. Parameter Name Setting Range Defaultb3-14 Bi-Directional Speed Search Selection 0, 1 1Setting 0: DisabledThe drive uses the frequency reference to
nb3-27: Start Speed Search SelectSelects a condition to activate Speed Search Selection at Start (b3-01) or External Speed Search Command 1 or 2 from
i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas
nPID OperationTo better demonstrate PID functionality, Figure 5.14 illustrates how the PID output changes when the PID input (deviation)jumps from 0 t
Table 5.10 PID Feedback SourcesPID Feedback Source SettingsAnalog Input A1 Set H3-02 = BAnalog Input A2 Set H3-10 = BAnalog Input A3 Set H3-06 = BPuls
nPID Block Diagram-+++++++++1 -1+++-Z-1+-+++++Z-1 -1Z-1Frequency Reference 1 to 16Frequency Referenceb1-01/15not 1Option CardSerial CommAnalog Input A
nb5-01: PID Function SettingEnables and disables the PID operation and selects the PID operation mode.No. Parameter Name Setting Range Defaultb5-01 PI
No. Name Setting Range Defaultb5-08 PID Primary Delay Time Constant 0.00 to 10.00 s 0.00 sNote: Useful when there is a fair amount of oscillation or w
PID feedback valuePIDFeedback Detection Loss Level(b5-13)PID FeedbackLoss Detection Time (b5-14)no FbLdetectionFbL detectiontimePID FeedbackLoss Detec
No. Name Setting Range Defaultb5-14 PID Feedback Loss Detection Time 0.0 to 25.5 s 1.0 snb5-36: PID Feedback High Detection LevelSets the feedback lev
The PID acceleration/deceleration time can be canceled using a digital input programmed for “PID SFS cancel” (H1-oo =34).No. Name Setting Range Defaul
For Reverse Acting PID, the PID Feedback must rise above the b5-94 level for the time set in b5-96 in order for the drive towake-up.Wake-up using Setp
Setting 1: 0.01% (100.00%: Maximum Frequency)The setpoint and PID monitors are displayed as a percentage with a resolution of 0.01%.Setting 2: r/min (
• EtherNet/IP is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).• LonWorks is a trademark of Echelon Corporation.• MECHATROLINK-I/MECHA
Setting 0: StandardSetting 1: EZ Sleep/Wake-upnb5-90: EZ Sleep UnitSets the unit, range, and resolution of parameters b5-91 and b5-92.No. Name Setting
No. Name Setting Range Defaultb5-95 EZ Wake-up Mode0, 1 <1>0<1> Unit and resolution are determined by b5-20, b5-39, and b5-46. Internally
Setting 0: WC (Inch of Water)Setting 1: PSI (Pounds per Square Inch)Setting 2: GPM (Gallons per Minute)Setting 3: F (Degrees Fahrenheit)Setting 4: CFM
No. Name Setting Range Defaultb5-47 PID Output Reverse Selection 2 0, 1 1Setting 0: Reverse DisabledNegative PID output will be limited to 0 and the d
b6-01b6-03b6-02 b6-04Run CommandOutput FrequencyONOFFOFFFigure 5.21 Dwell Function at Start and Stopnb6-01, b6-02: Dwell Reference, Dwell Time at Star
Reducing this setting increases the response time. If the filter time is too short, the motor may become unstable with a lighterload.No. Name Setting
5.3 C: TuningC parameters set the characteristics for acceleration, deceleration, and S-curves. Other parameters in the C group cover settingsfor slip
nC1-09: Fast Stop TimeSets a special deceleration used when a select group of faults occur (e.g., L8-03 Overheat Pre-Alarm Operation Selection) orwhen
uC3: Slip CompensationThe Slip Compensation function improves the speed accuracy of an induction motor. By adjusting the output frequency inaccordance
Setting 1: Enabled (6 Hz and above)Slip compensation is enabled during regenerative operation. It will not be active at output frequencies below 6 Hz.
i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t
nC6-03, C6-04, C6-05: Carrier Frequency Upper Limit, Lower Limit, Proportional GainThese parameters set a user-defined or a variable carrier frequency
5.4 d: Reference SettingsThe figure below gives an overview of the reference input, selections, and priorities.MS 2Terminal A2Digital Input H1-oo = 2T
Set H3-06 to F (Through mode) when setting d1-02, Frequency Reference 2, to Multi-Step Speed 2.• Multi-Step Speed 3Set H3-10, Terminal A2 Function Sel
d1-04d1-05d1-06d1-07d1-17d1-12d1-13d1-14d1-15d1-16ONONONONONONONONONONONONONONONFWD (REV) Run/StopMulti-step Speed Ref. 2Multi-step Speed Ref. 3Jog Re
Internal frequencyreference d2-01OperatingrangeFrequency Reference Upper LimitSet frequency referenceFrequency Reference Lower Limitd2-02Figure 5.28
2. When setting more than one Jump frequency, make sure that the parameters do not overlap.ud4: Frequency Reference Hold and Up/Down 2 Functionnd4-01:
BiasOutput frequencyBias is added to frequency reference and reset to 0Up 2 commandFrequency reference5 s5 sFigure 5.31 Up/Down 2 Example with Referen
BiasOutput frequencyBias value is increased using the accel/decel times as set in d4-04 Up 2 commandFigure 5.33 Up/Down 2 Bias when d4-03 = 0.00 HzSe
nd4-06: Frequency Reference Bias (Up/Down 2)Saves the frequency reference bias value set by the Up/Down 2 function as a percentage of the maximum outp
No. Parameter Name Setting Range Defaultd4-10 Up/Down Frequency Reference Limit Selection 0, 1 0Setting 0: Lower Limit is Determined by d2-02 or Analo
uSafety Messages DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is respo
5.5 E: Motor ParametersE parameters cover V/f pattern and motor data settings.uE1: V/f Pattern for Motor 1nE1-01: Input Voltage SettingAdjusts the lev
Table 5.16 Predefined V/f PatternsSetting Specification Characteristic Application0 50 HzConstant torqueFor general purpose applications. Torque remai
Table 5.20 Rated Output Operation, Settings C to FSetting = C 90 Hz Setting = D 120 Hz Setting = E 180 Hz Setting = F 60 Hz09152001.5 3 9060Voltage (V
Table 5.25 Rated Torque Characteristics, Settings 0 to 3Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz062001.3 2.5 5012Voltag
No. Parameter Name Setting Range DefaultE1-11 Middle Output Frequency 2 0.0 to [E1-04]0.0 Hz <6>E1-12 Middle Output Frequency Voltage 20.0 to 25
nE2-03: Motor No-Load CurrentSet the no-load current for the motor in amperes when operating at the rated frequency and the no-load voltage. The drive
nSetting Motor Parameters ManuallyFollow the instructions below when setting motor-related parameters manually instead of Auto-Tuning. Refer to the mo
5.6 F: Option SettingsuF4: Analog Monitor Card SettingsThese parameters set the drive for operation with the analog output option card AO-A3. Refer to
uF6 and F7: Communication Option CardThese parameters configure communication option cards and communication fault detection methods.Some parameters a
Setting 1: Coast to StopSetting 2: Fast StopSetting 3: Alarm Only (Continue Operation)nF6-07: NetRef/ComRef Function SelectionSelects the treatment of
Copyright © 2012 YASKAWA AMERICA, INC. All rights reserved.No part of this publication may be reproduced, stored in a retrieval system, or transmitte
WARNINGInstall adequate branch circuit protection according to applicable local codes and this Installation Manual. Failureto comply could result in
No. Parameter Name Setting Range DefaultF6-14 CC-Link bUS Error Auto Reset 0, 1 0Setting 0: Disabled, Auto Reset Not PossibleSetting 1: Enabled, Auto
No. Parameter Name Setting Range DefaultF6-30 PROFIBUS-DP Node Address 0 to 125 0nF6-31: PROFIBUS-DP Clear Mode SelectionDetermines the operation when
No. Parameter Name Setting Range DefaultF6-50 DeviceNet MAC Address 0 to 64 64nF6-51: DeviceNet Communication SpeedSets the communication speed for a
No. Parameter Name Setting Range DefaultF6-56 DeviceNet Speed Scaling -15 to 15 0F6-57 DeviceNet Current Scaling -15 to 15 0F6-58 DeviceNet Torque Sca
5.7 H: Terminal FunctionsH parameters assign functions to the external terminals.uH1: Multi-Function Digital InputsnH1-01 to H1-08: Functions for Term
Setting Function PageAF Emergency Override Forward Run 214Setting Function PageB0 Emergency Override Reverse Run 214Setting 0: 3-Wire SequenceThe digi
Setting 2: External Reference 1/2 SelectionThis function switches the Run command and frequency reference source between External reference 1 and 2 if
Setting B: Drive Overheat Alarm (oH2)Triggers an oH2 alarm when the contact closes. Drive operation is not affected because this is an alarm.Setting C
Accelerates tolower limitOutput frequencyupper limitLower limitFWD run/stopUp commandDown commandPower supplySame frequencyd4-01 = 1d4-01 = 0ONONONONO
Run/StopTIMEFast-Stop H1- = 17Decelerates at C1-09ON ONONONOutput FrequencyFigure 5.41 Fast Stop SequenceNOTICE: Rapid deceleration can trigger a
uGeneral Application PrecautionsnSelectionInstalling a ReactorUse an AC reactor or DC link choke in the following situations:• to suppress harmonic cu
Setting 20 to 2F: External FaultThe External fault command stops the drive when problems occur with external devices.To use the External fault command
Setting 40, 41: Forward Run, Reverse Run Command for 2-Wire SequenceConfigures the drive for a 2-Wire sequence.When an input terminal set to 40 closes
Setting 63: Field WeakeningEnabled in V/f Control. When this input is closed, Field Weakening is performed. For details, see d6: Field Weakening and
ConditionFreq. Ref.Sourced4-03 d4-05 d4-01 Operation Frequency Saved4Multi-Step SpeedReferenceValueotherthan 0--0 • When the Up 2 is enabled, the driv
Setting AD: Select PI2 ParametersUses the secondary PI controller Proportional and Integral adjustments (S3-06 and S3-07) instead of the primary PI co
Setting Function 1E Restart Enabled 2211F Motor Overload Alarm (oL1) 22120 Drive Overheat Pre-Alarm (oH) 22122 Mechanical Weakening Detection 2212F M
Status DescriptionOpen Output frequency or motor speed does not match the frequency reference while the drive is running.Closed Output frequency or mo
L4-02Frequency detection 1ONOFFL4-02L4-01L4-01Output Frequency or Motor SpeedFigure 5.49 Frequency Detection 1 Time ChartRefer to L4-01, L4-02: Speed
Setting 8: During Baseblock (N.O.)The output closes to indicate that the drive is in a baseblock state. While in baseblock, output transistors do not
Setting 12: Timer OutputThis setting configures a digital output terminal as the output for the timer function. Refer to b4: Delay Timers on page 159f
nSettingsUpper LimitsNOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to
Setting 15: Frequency Detection 3The output opens when the output frequency rises above the detection level set in L4-03 plus the detection with set i
Output frequencytimeFWD Run commandREV Run commandDuring ReverseOFFONFigure 5.55 Reverse Direction Output Example Time ChartSetting 1B: During Baseblo
ONONOFFOFFONOFFONrun commandbaseblock commandoutput frequencyduring runduring frequency outputOFFFigure 5.56 During Frequency Output Time ChartSetting
Setting 51: Sequence Timer 1 ActiveSequence Timer 1 is active.Setting 52: Sequence Timer 2 ActiveSequence Timer 2 is active.Setting 53: Sequence Timer
uH3: Multi-Function Analog InputsThe drive is equipped with three multi-function analog input terminals: A1, A2, and A3. Refer to Multi-Function Analo
When parameter H3-01 = 0, the frequency reference is 0% between 0 and 2 Vdc input.When parameter H3-01 = 1, the motor will rotate in reverse between -
Setting 1: -10 to 10 VdcThe input level is -10 to 10 Vdc. Refer to Setting 1: 0 to 10 Vdc Bipolar on page 224.Setting 2: 4 to 20 mAThe input level is
No. Name Setting Range DefaultH3-16 Terminal A1 Offset -500 to 500 0H3-17 Terminal A2 Offset -500 to 500 0H3-18 Terminal A3 Offset -500 to 500 0nMulti
100%50%0 5 V 10 V1V 2V20%10%Acceleration/deceleration gain from 1 to 10 V(10 V)Input Voltage (V)× 10 (%)=Figure 5.60 Accel/Decel Time Gain with Analog
Setting E: Motor TemperatureIn addition to motor overload fault detection oL1, it is possible to use a Positive Temperature Coefficient (PTC) thermist
503 6606070809010025% ED (or 15 min)40% ED (or 20 min)60% ED (or 40 min)Frequency (Hz)Continuous operationTorque(%)20Figure i.2 Allowable Load Charact
Terminal FM1.View the value set to H4-02 (Terminal FM Monitor Gain) on the digital operator. A voltage equal to 100% of theparameter being set in H4-0
Setting 0: 0 to 10 VSetting 1: -10 V to 10 VSetting 2: 4 to 20 mAuH5: MEMOBUS/Modbus Serial CommunicationSerial communication is possible in the drive
nH6-08: Pulse Train Input Minimum FrequencySets the minimum output frequency detected by the pulse train input. Increasing this setting reduces the ti
5.8 L: Protection FunctionsuL1: Motor ProtectionnL1-01: Motor Overload Protection SelectionThe drive has an electronic overload protection function th
Setting 2: Drive dedicated motor (speed range for constant torque: 1:10)Use this setting when operating a drive duty motor that allows constant torque
nL1-02: Motor Overload Protection TimeSets the time for the drive to shut down on motor overload (oL1) when the motor is running with excessive curren
P1000 DriveMulti-function inputPTCthermistorA3 (0-10 V)ACV+ Power supply +10.5 Vdc, max. 20 mA12 kOhm resistorPTC external circuit(customer supplied
No. Name Setting Range DefaultL1-04 Motor Overheat Fault Operation Selection (PTC input) 0 to 2 1Setting 0: Ramp to StopThe drive stops the motor usin
05,00010,00015,00010677273371620,00025,000-50 0 50 100 150Temperature ( °C)Resistance (W)Figure 5.70 Temperature and Resistance of NTC ThermistorL1-15
No. Name Setting Range DefaultL1-19 Operation Time at Thermistor Disconnect (NTC) 0 to 3 3Setting 0: Ramp to StopThe drive stops the motor using the d
Submersible MotorThe rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Usea mot
Setting 4: KEB Ride-Thru as long as CPU Has PowerThe drive decelerates using regenerative energy from the motor until the power returns and then resta
• The DC bus voltage fell below the level specified in L2-05. The KEB operation will start as specified in L2-29.Note: Attempting to simultaneously as
L2-11 (Desired DC Bus Voltage)0 Hz DC bus voltage0 V 0 V KEB Digital InputMain Power SupplyOutput FrequencyL2-10 KEB deceleration is triggered by DC b
L2-11 (Desired DC Bus Voltage)DC bus voltageKEB Digital InputMain Power SupplyOutput FrequencyL2-05 (Uv Detection Level)0 Hz 0 V 0 V KEB deceleration
Table 5.35 KEB Function Related AdjustmentsParameter Name Setting InstructionsKEB Mode (L2-29)0 1 2 3C1-09 Fast Stop Time• Increase if an overvoltage
nL2-04: Momentary Power Loss Voltage Recovery Ramp TimeSets the time for the drive to restore the output voltage to the level specified by the V/f pat
No. Name Setting Range DefaultL2-11 DC Bus Voltage Setpoint during KEB150 to 400 Vdc <1>[E1-01] × 1.22<1> Values are specific to 200 V cla
Stall Prevention Level During AccelerationL3-02L3-02-15%Output currentOutput frequencyTimeTimeControls the output frequency to prevent the motor from
nL3-04: Stall Prevention Selection during DecelerationStall Prevention during deceleration controls the deceleration based on the DC bus voltage and p
Setting 5: Overexcitation Deceleration 2Overexcitation Deceleration 2 slows down the motor while trying to maintain the DC bus voltage at the level se
uDrive Label Warning ExampleAlways heed the warning information listed in Figure i.3 in the position shown in Figure i.4.WARNINGRead manual before ins
No. Name Setting Range DefaultL3-11 Overvoltage Suppression Function Selection 0, 1 0Setting 0: DisabledThe regenerative torque limit and the output f
No. Name Setting Range DefaultL3-23 Automatic Reduction Selection for Stall Prevention During Run 0, 1 0Setting 0: DisabledThe level set in L3-06 is u
uL4: Speed DetectionThese parameters set up the speed agree and speed detection functions that can be assigned to the multi-function outputterminals.n
nL4-06: Frequency Reference at Reference LossSets the frequency reference level at which the drive runs when L4-05 = 1 and when detecting a reference
nL5-02: Auto Restart Fault Output Operation SelectionDetermines if a fault output is triggered (H2-oo = E) when the drive attempts to restart.No. Name
H2-01, H2-02, H2-03SettingDescriptionB Torque detection 1, N.O. (output closes when overload or underload is detected)17 Torque detection 1, N.C. (out
Setting 5: UL3, UL4 at speed agree (Alarm)Undertorque detection is active only when the output speed is equal to the frequency reference, i.e., no det
Setting 0: DisabledDisables braking resistor protection. Use this setting for any dynamic braking option other than the Yaskawa ERF-type resistor.Sett
10 setc.time10 s 10 s 10 s 10 s 10 s 10 sfref × (L8-19)fref × (L8-19)2fref × (L8-19)4fref × (L8-19)3frefOutput frequencyReset oH AlarmReset oH AlarmDi
Setting 2: Fault when Two Phases Are LostAn output phase loss fault (LF) is triggered when two or more output phases are lost. The output shuts off an
i.2 General SafetyThis Page Intentionally Blank26YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
nL8-18: Software Current Limit SelectionEnables and disables the Software Current Limit (CLA) protection function to prevent main circuit transistor f
nL8-38: Carrier Frequency Reduction SelectionSelects the operation of the carrier frequency reduction function. Reduces the carrier frequency when the
Models 2A0004 to 2A0138, 4A0002 to 4A0072, and 5A0003 to 5A0052 come with a built-in braking transistor.nL8-78: Power Unit Output Phase Loss Protectio
5.9 n: Special AdjustmentsThese parameters control a variety of specialized adjustments and functions, including Hunting Prevention, High Slip Braking
Notes on Using High Slip Braking• The set deceleration time is ignored during HSB. Use Overexcitation Deceleration 1 (L3-04 = 4) to stop the motor wit
• During Overexcitation Deceleration 2 (L3-04 = 5), the drive decelerates using the active deceleration time while adjustingthe deceleration rate to k
5.10 o: Operator Related SettingsThese parameters control the various functions, features, and display of the digital operator.uo1: Digital Operator D
Use parameters o1-07 and o1-08 to select and fix the second and third monitors shown in the Home (Frequency Reference)and Monitor screen to ensure tha
No. Name Setting Range Defaulto1-10 User-Set Display Units Maximum Value 1 to 60000Determined byo1-03no1-11: User-Set Display Units Decimal DisplayDet
Table 5.36 LO/RE Key and b1-07o2-01 b1-07 Switch from LOCAL to REMOTE Switch from REMOTE to LOCAL00 Not possible Not possible1 Not possible Not possib
ReceivingThis chapter explains how to inspect the drive upon receipt, and gives an overview of the differentenclosure types and components.1.1 SECTION
Setting 0: ENTER Key RequiredThe ENTER key must be pressed every time the frequency reference is changed using the digital operator for the drive toac
Setting 0: DisabledSetting 1: Enableduo3: Copy FunctionThese parameters control the Copy function of the digital operator. The Copy function stores pa
no4-03: Cooling Fan Operation Time SettingSets the value for how long the cooling fan has been operating. This value can be viewed in monitor U4-03. P
Setting 1: Reset kWh DataResets the kWh counter. The monitors U4-10 and U4-11 will display “0” after they are initialized. Setting o4-12 to 1 andpress
5.11 S: Special ApplicationuS1: Dynamic Audible Noise Control FunctionThe Dynamic Audible Noise Control Function reduces audible noise by suppressing
nS1-04: Voltage Restoration Complete LevelSets the level at which voltage restoration for the V/f pattern is complete as a percentage of the drive rat
When S2-04 = 1 or 2, Sequence Timer 1 is active and the drive is running, the digital operator screen will appear as shown inFigure 5.85. U1-01= 30.0
Mon0:00Sequence Timer 21:00(cont.)2:003:004:005:006:00Sequence Timer 2Run at d1-037:008:009:0010:0011:0012:0013:0014:0015:0016:0017:0018:0019:0020:002
In Figure 5.91 S2-04 = 1, S2-05 = 0, S2-09 = 2, S2-10 = 1. It shows the effect of sequence timer disable input.Run commandOutput frequencySeq Timer Ca
No. Name Setting Range DefaultS2-01 Sequence Timer 1 Start Time 00:00 to 24:00 00:00S2-06 Sequence Timer 2 Start Time 00:00 to 24:00 00:00S2-11 Sequen
1.1 Section Safety CAUTIONDo not carry the drive by the front cover or the terminal cover.Failure to comply may cause the main body of the drive to fa
No. Name Setting Range DefaultS2-05 Sequence Timer 1 Reference Source 0 to 7 0S2-10 Sequence Timer 2 Reference Source 0 to 7 0S2-15 Sequence Timer 3 R
No. Name Setting Range DefaultS3-02 Secondary PI User Display 0 to 6000010000 <1><1> Unit is determined by S3-03.nS3-03: Secondary PI Disp
No. Name Setting Range DefaultS3-07 Secondary PI Integral Time Setting 0.0 to 360.0 s 1.0 snS3-08: Secondary PI Integral Limit SettingSets the maximum
S3-13 PI2 Low Feedback Detection LevelPI2 Feedback (U5-18)S3-15 PI2 High Feedback Detection LevelOn-delay TimerOn-delay TimerS3-16 PI2 High Feedback D
No. Name Setting Range DefaultS6-02 Emergency Override Reference Selection 0, 1 0Setting 0: Use S6-01 ReferenceSetting 1: Use Frequency ReferencenS6-0
5.12 U: Monitor ParametersMonitor parameters let the user view various aspects of drive performance using the digital operator display. Some monitorsc
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TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, related displays, and guidance fortroubleshooting. This chapter
6.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply could result in death or
WARNINGDo not use improper combustible materials.Failure to comply could result in death or serious injury by fire.Attach the drive to metal or other
1.2 General DescriptionuP1000 Model SelectionRefer to Table 1.1 for drive selection depending on motor power.Note: The models and capacities in shown
6.2 Motor Performance Fine-TuningThis section offers helpful information for counteracting oscillation, hunting, and other problems that occur while p
Name(Parameter No.)ApplicationStall Prevention(L3-01 through L3-06, L3-11) • Prevents motor speed loss and overvoltage when the load is too heavy or
6.3 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsCheck the digital operator for information about possible faults if the drive
uAlarm and Error DisplaysnFaultsTable 6.4 gives an overview of possible fault codes. Conditions such as overvoltages can trip faults and alarms. It is
DigitalOperatorDisplayName PageSEr Too Many Speed Search Restarts 308TdE Time Data Error 308THo<4>Thermistor Disconnect 308TIE Time Interval Err
DigitalOperatorDisplayNameMinor FaultOutput(H2-oo = 10)PageUL6 Motor Underload YES 309Uv Undervoltage YES 317DigitalOperatorDisplayNameMinor FaultOutp
6.4 Fault DetectionuFault Displays, Causes, and Possible SolutionsFaults are detected for drive protection, and cause the drive to stop while triggeri
Cause Possible SolutionThere is a self-diagnostic error in the controlcircuit• Cycle power to the drive.• If the problem continues, replace the contro
Hybrid IC failure on the power board• Cycle power to the drive.• If the problem continues, replace the power board or the entire drive. Contact Yaskaw
EF5External Fault (input terminal S5)External fault at multi-function input terminal S5.EF6External Fault (input terminal S6)External fault at multi-f
uQuick ReferenceEasily Set Parameters for Specific ApplicationsPreset parameter defaults are available for setting up applications. Refer to Applicati
uControl Mode DetailsTable 1.2 gives an overview of the various P1000 control mode features.Table 1.2 Control Mode DetailsMotor Type Induction Motors
Digital Operator Display Fault NameFbLPID Feedback LossPID feedback loss detection is programmed to trigger a fault (b5-12 = 2 or 5) and the PID feedb
Cable between the output rector and the powerunit is loose or not connected.Contact Yaskawa or your nearest sales representative for instructions.<
The option card installed into port CN5-A isincompatible with the driveCheck if the drive supports the option card to be installed. Contact Yaskawa fo
Digital Operator Display Fault NameoFC00Option Card Connection Error at Option Port CN5-COption compatibility errorCause Possible SolutionThe option c
Digital Operator Display Fault NameoH1Overheat 1 (Heatsink Overheat)The heatsink temperature exceeded the drive overheat level. Overheat level is dete
Digital Operator Display Fault NameoL2Drive OverloadThe thermal sensor of the drive triggered overload protection.Cause Possible SolutionLoad is too h
External operator is not properly connected tothe drive• Check the connection between the operator and the drive.• Replace the cable if damaged.• Turn
There is excessive fluctuation in the driveinput power voltage• Check the voltage from the drive input power.• Review the possible solutions for stabi
Digital Operator Display Fault NameSErToo Many Speed Search RestartsThe number of Speed Search restarts exceeded the value set to b3-19.Cause Possible
Digital Operator Display Fault NameUL4Undertorque Detection 2The current has fallen below the minimum value set for torque detection (L6-05) for longe
1.3 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive appears d
Cause Possible SolutionIn drive models 2A0004 to 2A0056 or 4A0002to 4A0031, L2-02 was changed from itsdefault value without installing a MomentaryPowe
6.5 Alarm DetectionuAlarm Codes, Causes, and Possible SolutionsAlarms are drive protection functions that do not necessarily cause the drive to stop.
Digital Operator Display Minor Fault NameCALLSerial Communication Transmission ErrorCommunication has not yet been established.Cause Possible Solution
Digital Operator Display Minor Fault NameEF0Option Card External FaultAn external fault condition is present.Cause Possible SolutionsAn external fault
PID feedback wiring is faulty. Correct the wiring.Feedback sensor has malfunctioned. Check the sensor and replace it if damaged.Feedback input circuit
The DC bus soft charge relay has reached90% of expected performance life.Replace either the control board or the entire drive. For instructions on rep
Digital Operator Display Fault NameoH4Motor Overheat Fault (PTC Input)• The motor overheat signal to analog input terminal A1, A2, or A3 exceeded the
Digital Operator Display Minor Fault NameTrPCIGBT Maintenance Time (90%)IGBTs have reached 90% of their expected performance life.Cause Possible Solut
6.6 Operator Programming ErrorsuOperator Programming Error Codes, Causes, and Possible SolutionsAn Operator Programming Error (oPE) occurs when a cont
Settings for N.C. and N.O. input for the following functions were selectedsimultaneously:• External Search Command 1 and External Search Command 2 (61
CIMR- P U 2 A0021 FA ADriveP1000 SeriesNo.Enclosure Type <1> Design Revision OrderNo.CustomizedSpecificationsA Standard modelIP00/OpenTypeFIP
Digital Operator Display Error NameoPE09PID Control Selection FaultPID control function selection is incorrect. Requires that PID control isenabled (b
6.7 Auto-Tuning Fault DetectionAuto-Tuning faults in this section are displayed on the digital operator and will cause the motor to coast to a stop. A
Digital Operator Display Error NameEnd7 No-Load Current AlarmCause Possible SolutionsThe entered no-load current value wasoutside the allowable range.
Digital Operator Display Error NameEr-08 Rated Slip ErrorCause Possible SolutionsMotor data entered during Auto-Tuningwas incorrect.• Make sure the da
6.8 Copy Function Related DisplaysuTasks, Errors, and TroubleshootingThe table below lists the messages and errors that may appear when using the Copy
The drive from which the parameters were copiedand the drive to which the parameters will bewritten have different electrical specifications,capacitie
6.9 Diagnosing and Resetting FaultsWhen a fault occurs and the drive stops, follow the instructions below to remove whatever conditions triggered the
uFault Reset MethodsWhen a fault occurs, the cause of the fault must be removed and the drive must be restarted. The table below lists the differentwa
6.10 Troubleshooting without Fault DisplayThis section describes troubleshooting problems that do not trip an alarm or fault.The following symptoms in
Cause Possible SolutionsThe wrong password was entered.• If the password entered to A1-04 does not match the password saved to A1-05, then drivesettin
nThree-Phase 400 V ClassDrive Model Max. Motor Capacity kW (HP) Rated Output Current A4A0002 0.75 (0.75) 2.14A0004 1.5 (2) 4.14A0005 2.2 (3) 5.44A0007
Cause Possible SolutionsSTOP was pressed when the drive was started froma REMOTE source.•Pressing STOP will decelerate the drive to stop.• Switch off
Cause Possible SolutionsInsufficient voltage insulation between motor phases.When the motor cable is long, high voltage surges occur between the motor
Cause Possible SolutionsDrive reached the limitations of the V/f motor controlmethod.• The motor cable may be long enough (over 50 m) to require Auto-
uNoise From Drive or Motor Cables When the Drive is Powered OnCause Possible SolutionsRelay switching in the drive generates excessive noise.• Lower t
uPID Output FaultCause Possible SolutionsNo PID feedback input.• Check the multi-function analog input terminal settings.• Set multi-function analog i
uMotor Does Not Restart after Power LossCause Possible SolutionsThe Run command was not issued again when powerwas restored.• Check the sequence and w
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Periodic Inspection & MaintenanceThis chapter describes the periodic inspection and maintenance of the drive to ensure that it receivesthe proper
7.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply could result in death or
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
1.4 Drive Models and Enclosure TypesTwo types of enclosures are offered for P1000 drives:• IP20/NEMA Type 1 enclosure models mount to an indoor wall o
7.2 InspectionPower electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of useunder norm
uRecommended Periodic InspectionTable 7.2 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections
Inspection Area Inspection Points Corrective Action CheckedAir DuctInspect air intake and exhaust openings. They must befree from obstruction and prop
7.3 Periodic MaintenanceThe drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance warningand eli
nAlarm Outputs for Maintenance MonitorsAn output can be set up to inform the user when a specific components has neared its expected performance life.
7.4 Drive Cooling FansNOTICE: Follow cooling fan replacement instructions. The cooling fan cannot operate properly when installed incorrectly and coul
Drive Model Cooling Fans Circulation Fans Control Board Cooling Fans Page4A0139 2 – –3554A0165 2 – –4A0208 2 – –4A0250 3 – –4A0296 3 – –4A0362 3 1 –4A
uCooling Fan Component NamesWARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply can result
A – Fan finger guardB – Fan guardC – Cable coverD – Cooling fanE – Fan bracketF – Circulation fan baseG – Circulation fanH – Circuit board cooling fan
uCooling Fan Replacement: 2A0018 to 2A0081, 4A0007 to 4A0044, and 5A0006 to 5A0032WARNING! Electrical Shock Hazard. Do not connect or disconnect wirin
Voltage ClassEnclosure TypeIP20/NEMA Type 1 Enclosure <1>Drive ModelIP00/Open Type EnclosureDrive ModelThree-Phase400 V Class4A0088F<1>4A0
nInstalling the Cooling FanNOTICE: Prevent Equipment Damage. Follow cooling fan replacement instructions. Improper cooling fan replacement could resul
uCooling Fan Replacement: 2A0110, 2A0138, 4A0058, 4A0072, 5A0041, and 5A0052These models allow access to the fans from the back or top of the drive fo
ABA – Back B – FrontFigure 7.10 Cooling Fan Power Supply Connectors: 2A0110, 2A0138, 4A0058, 4A0072, 5A0041, and 5A00523.Install the replacement fan i
uCooling Fan Replacement: 4A0088 and 4A0103These models allow access to the fans from the back or top of the drive for fan replacement. The drive can
nInstalling the Cooling FanReverse the procedure describe above to reinstall the cooling fan.1.Install the replacement fan into the drive. Align the p
Figure 7.19 Reattach the Fan Finger Guard: 4A0088 and 4A01035.Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan
Figure 7.21 Remove the Fan Unit: 2A0169 to 2A0415, 4A0139 to 4A0362, and 5A0062 to 5A02424.Remove the fan guard and replace the cooling fans.Note: Do
2A0169, 2A0211, 4A01395A0062, 5A0077, 5A00994A0165Connector for fan B1Fan B1Fan B2Connector for fan B2Figure 7.23 Cooling Fan Wiring: 2A0169, 2A0211,
Cable coverFan B3Fan B2Connector for fan B3Connector for fan B1Connector for fan B2Fan B1Figure 7.25 Cooling Fan Wiring: 2A0360, 2A0415, 4A0250 to 4A0
uCooling Fan Replacement: 4A0414This model allows access to the fans from the front of the drive for fan replacement.WARNING! Electrical Shock Hazard.
1.5 Component NamesThis section gives an overview of the drive components described in this manual.Note: 1. Refer to Using the Digital Operator on pag
ABCDEA – Fan guardB – Cooling fanC – Fan unit caseD – Circulation fan baseE – Circulation fanFigure 7.29 Fan Unit Disassembly: 4A0414nCooling Fan Wiri
Figure 7.31 Install the Cooling Fan Unit: 4A04142.Reattach the covers and digital operator.3.Turn on the power supply and set o4-03 to 0 to reset the
ScrewSlide PanelScrewFigure 7.33 Remove the Fan Unit: 4A0515 and 4A06754.Remove the slide panel, fan unit, and circuit board cooling fan unit.Figure 7
ABA – Circulation fan 1 B – Circulation fan 2Figure 7.36 Fan Unit Disassembly: 4A0515 and 4A06757.Replace the cooling fans.ABA – Circuit board cooling
Cooling Fan B3 Cooling Fan B2 Cooling Fan B1Relay ConnectorCooling Fan B5 Cooling Fan B4Relay ConnectorFigure 7.39 Cooling Fan Wiring: 4A0515 and 4A06
WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply can result in seriouspersonal injury. B
Screw B Screw A Screw BScrew B Screw BScrew ASlide PanelScrew ASlide PanelFigure 7.43 Remove the Fan Unit: 4A0930 and 4A12004.Remove the slide panel,
ABCA – Cooling fanB – Fan unit caseC – Cooling fan connectorFigure 7.45 Fan Unit Disassembly: 4A0930 and 4A12006.Place the cooling fan connectors and
Circulation Fan B10 Circulation Fan B9Fun Unit Case (R)Circulation Fan B8 Circulation Fan B7HookRelay ConnectorHookFun Unit Case (L)Relay ConnectorFig
Figure 7.51 Install the Cooling Fan Unit: 4A0930 and 4A12002.Reattach the covers and digital operator.3.Turn on the power supply and set o4-03 to 0 to
nThree-Phase AC 200 V Models 2A0110F, 2A0138FThree-Phase AC 400 V Models 4A0058F to 4A0103FThree-Phase AC 600 V Models 5A0041F, 5A0052FABCEDFGHIJKLMNO
7.5 Drive ReplacementuServiceable PartsThe drive contains some serviceable parts. The following parts can be replaced over the life span of the drive:
uReplacing the DriveWARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply can result in serio
Figure 7.55 Remove the Terminal BoardFigure 7.56 Disconnected Removable Terminal Board4.Disconnect all option cards and options, making sure they are
Peripheral Devices & OptionsThis chapter explains the installation of peripheral devices and options available for the drive.8.1 SECTION SAFETY...
8.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
8.2 Drive Options and Peripheral DevicesTable 8.1 lists the names of the various peripheral devices, accessories, and options available for Yaskawa dr
8.3 Connecting Peripheral DevicesFigure 8.1 illustrates how to configure the drive and motor to operate with various peripheral devices.Refer to the s
8.4 Option InstallationThis section provides instructions on installing the options in Table 8.2.uPrior to Installing the OptionPrior to installing th
uCommunication Option Installation ExampleRemove the front covers of the drive before installing the option. Communication options can inserted only i
nThree-Phase AC 200 V Models 2A0169F, 2A0211FThree-Phase AC 400 V Models 4A0139F to 4A0165FThree-Phase AC 600 V Models 5A0062F to 5A0099FAJBCDEFGHIKLM
NS MSKLFMTX RXFigure 8.5 Insert the Option2.Connect the ground wire (G) to the ground terminal (H) using one of the remaining provided scr
DABNS MSTX RXFigure 8.7 Replace the Front Covers and Digital OperatorNote: Take proper precautions when wiring the option so that the fron
ACNS MSTX RXFigure 8.9 Apply the LED LabelConnecting Option and Ground Wire1.Insert the option (M) into the CN5-A connector (K) located on the drive a
Wiring the Option1.Route the option wiring.Depending on the drive model, some drives may require routing the wiring through the side of the front cove
8.5 Installing Peripheral DevicesThis section describes the proper steps and precautions to take when installing or connecting various peripheral devi
Braking Resistor Unit(LKEB type)Thermal RelayTrip ContactB1B2P 1B 2DriveFigure 8.14 Connecting a Braking Resistor Unit: LKEB Type(Models 2A0004 to 2A0
Thermal RelayTrip ContactDriveBraking Unit(CDBR type)Braking Resistor Unit(LKEB type)Thermal OverloadProtector Trip Contact12P3 43 + + 0− − 0B+−Figure
uInstalling a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)Install an MCCB or GFCI for line protection between the pow
nProtecting the Braking Resistor or Braking Resistor UnitUse an MC on the input side of the drive to protect a braking resistor or braking resistor un
uConnecting a Noise FilternInput-Side Noise FilterDrive outputs generate noise as a result of high-speed switching. This noise flows from inside the d
uIP00/Open Type EnclosurenThree-Phase AC 200 V Models 2A0250A, 2A0312AThree-Phase AC 400 V Model 4A0208AThree-Phase AC 600 V Models 5A0125A, 5A0145AAB
BACFGER/L1MCCBS/L2T/L3U/T1V/T2W/T3DMA – Power supplyB – DriveC – Shielded motor cableD – MotorE – Separate at least 30 cmF – ControllerG – Signal line
Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse Rating Amps<3>
Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse Rating Amps<3>
UL recognized electronic thermal overload function of the drive: Speed-dependent heat characteristics are simulated usingdata from standard motors and
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SpecificationsA.1 POWER RATINGS...396A.2 DRIVE SPECIFICATI
A.1 Power RatingsuThree-Phase 200 V Class Drive Models 2A0004 to 2A0030Table A.1 Power Ratings (Three-Phase 200 V Class)Item SpecificationDrive Model
uThree-Phase 200 V Class Drive Models 2A0040 to 2A0211Table A.2 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Model 2A0040
uThree-Phase 200 V Class Drive Models 2A0250 to 2A0415Table A.3 Power Ratings Continued (Three-Phase 200 V Class)Item SpecificationDrive Models 2A0250
uThree-Phase 400 V Class Drive Models 4A0002 to 4A0031Table A.4 Power Ratings (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0002 4A0004 4A
This Page Intentionally Blank4YASKAWA SIEP YAIP1U 01B AC Drive - P1000 Technical Manual
nThree-Phase AC 200 V Models 2A0360A, 2A0415AThree-Phase AC 400 V Models 4A0250A to 4A0362AThree-Phase AC 600 V Models 5A0192A, 5A0242AABCDEFGHIJKLMNA
uThree-Phase 400 V Class Drive Models 4A0038 to 4A0165Table A.5 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0038
uThree-Phase 400 V Class Drive Models 4A0208 to 4A1200Table A.6 Power Ratings Continued (Three-Phase 400 V Class)Item SpecificationDrive Models 4A0208
uThree-Phase 600 V Class Drive Models 5A0003 to 5A0032Table A.7 Power Ratings (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0003 5A0004 5A
uThree-Phase 600 V Class Drive Models 5A0041 to 5A0099Table A.8 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0041
uThree-Phase 600 V Class Drive Models 5A0125 to 5A0242Table A.9 Power Ratings Continued (Three-Phase 600 V Class)Item SpecificationDrive Models 5A0125
A.2 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.2. For optimum performance life o
Item SpecificationProtectionFunctionsMomentary Power LossRide-ThruImmediately stop after 15 ms or longer power loss <6> .Continuous operation du
A.3 Drive Watt Loss DataTable A.10 Watt Loss 200 V Class Three-Phase ModelsDrive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Un
Drive ModelNormal DutyRated Amps (A) <1>Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)4A0414 414 3443 1295 47384A0515 515 4850 1668 651
A.4 Drive Derating DataThe drive can be operated at above the rated temperature, altitude, and default carrier frequency by derating the drive capacit
nThree-Phase AC 400 V Model 4A0414AABCDEFGHIJKLMNOMA – Fan guardB – Cooling fanC – Fan bracketD – Digital operatorE – Drive cover 1F – Drive cover 2G
Three-Phase 400 V ClassDrive ModelRated Current [A]Normal Duty Rating (ND)2 kHz 8 kHz 15 kHz4A0011 11.1 9.2 5.54A0018 17.5 14.8 8.94A0023 23 18 10.84A
Three-Phase 600 V ClassDrive ModelRated Current [A]Normal Duty Rating (ND)2 kHz 5 kHz 8 kHz 10 kHz5A0062 62.0 61.3 49.7 41.95A0077 77.0 76.2 61.7 52.0
1008570550L8-35 = 2: IP20/NEMA Type 1 EnclosureL8-35 = 3: External Heatsink lnstallationL8-35 = 0: IP00/Open-Chassis Enclosure30-104050Drive Rating(%)
Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 UNDERSTANDING PARAMETER DESCRIPTIONS...
B.1 Understanding Parameter DescriptionsuParameter IconsThe table below lists icons used in this section.Table B.1 Icons Used in Parameter Description
B.2 A: Initialization ParametersThe A parameter group creates the operating environment for the drive. This includes the parameter Access Level, Motor
B.3 b: ApplicationApplication parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PIDcontrol, the
No.(Addr.Hex)Name Description Values Pageb2-04(18C)DC Injection Braking Timeat StopSets DC Injection Braking time at stop. Default: 0.50 sMin.: 0.00Ma
ub4: Timer FunctionNo.(Addr.Hex)Name Description Values Pageb4-01(1A3)Timer Function On-DelayTimeSets the on-delay and off-delay times for a digital t
No.(Addr.Hex)Name Description Values Pageb5-14(1B2)PID Feedback LossDetection TimeSets a delay time for PID feedback loss. Default: 1.0 sMin.: 0.0Max.
nThree-Phase AC 400 V Models 4A0515A, 4A0675ABACDFGHEIJKLMNNOPA – Circuit board cooling fanB – Cooling fanC – Fan bracketD – Circulation FanE – Digita
No.(Addr.Hex)Name Description Values Pageb5-42(161)PI Output 2 CalculationMode0: Linear - the monitor displays PID output1: Square root - the monitor
No.(Addr.Hex)Name Description Values Pageb5-94(B94)<1>EZ Wake-up LevelWhen b5-95 is set to 0 (Absolute), the drive wakes-up when the PID Feedbac
B.4 C: TuningC parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequencyselections.u
uC3: Slip CompensationNo.(Addr.Hex)Name Description Values PageC3-01(20F)Slip Compensation GainSets the gain for the motor slip compensation function
B.5 d: ReferencesReference parameters set the various frequency reference values during operation.ud1: Frequency ReferenceNo.(Addr.Hex)Name Descriptio
No.(Addr.Hex)Name Description Values Paged1-17(292)Jog Frequency ReferenceSets the Jog frequency reference. Setting units are determined by parametero
No.(Addr.Hex)Name Description Values Paged4-05(2AC)Frequency Reference BiasOperation Mode Selection(Up/Down 2)0: Bias value is held if no input Up 2 o
B.6 E: Motor ParametersuE1: V/f PatternNo.(Addr.Hex)Name Description Values PageE1-01(300)Input Voltage SettingThis parameter must be set to the power
uE2: Motor 1 ParametersNo.(Addr.Hex)Name Description Values PageE2-01(30E)Motor Rated CurrentSets the motor nameplate full load current in amps. Autom
No.(Addr.Hex)Name Description Values PageF4-08(398)Terminal V2 Signal Level0: 0 to 10 V1: -10 to 10 VDefault: 0Range: 0, 1197uF6, F7: Communication Op
nThree-Phase AC 400 V Models 4A0930A, 4A1200ANPBACDEFGHIJKLMOQRSRTA – Fan unit case (L)B – Cooling fanC – Fan unit case (R)D – Circulation FanE – Term
No.(Addr.Hex)Name Description Values PageF6-30(3CB)PROFIBUS-DP NodeAddressSets the node address. Default: 0Min.: 0Max.: 125200F6-31(3CC)PROFIBUS-DP Cl
No.(Addr.Hex)Name Description Values PageF6-64 toF6-71(3DF to3C8)ReservedReserved for Dynamic I/O Assembly Parameters.– –F7-01(3E5)<2>IP Address
No.(Addr.Hex)Name Description Values PageF7-22(3FA)EtherNet/IP Time ScalingSets the scaling factor for the time monitor in EtherNet/IP Class ID 2AHObj
B.7 H Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.uH1: Multi-Function Digital I
H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page9 Baseblock command (N.C.) Open: No drive output 206A Accel/decel ramp
H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page41Reverse run command(2-Wire sequence)Open: StopClosed: Reverse runNote
uH2: Multi-Function Digital OutputsNo.(Addr.Hex)Name Description Values PageH2-01(40B)Terminal M1-M2 functionselection (relay)Refer to H2 Multi-Functi
H2 Multi-Function Digital Output SettingsH2-ooSettingFunction Description Page1E Restart enabled Closed: An automatic restart is performed 2211F Motor
No.(Addr.Hex)Name Description Values PageH3-05(413)Terminal A3 Signal LevelSelection0: 0 to 10 V1: -10 to 10 V2: 4 to 20 mA3: 0 to 20 mANote: Use Jump
H3 Multi-Function Analog Input Settings H3-ooSettingFunction Description Page6 DC Injection Braking current 10 V = Drive rated current 2287Overtorque/
uFront ViewsE(G) IG R+ R- S+ S-S1 S2 S3 S4 S5 S6 S7 S8 SN SC SPV+ AC A1 A2 A3 FM AM AC 24VRP ACM1 M2 M3 M4 MD ME MF MA MB MC
uH5: MEMOBUS/Modbus Serial CommunicationNo.(Addr.Hex)Name Description Values PageH5-01(425)<1>Drive Node AddressSelects drive station node numbe
No.(Addr.Hex)Name Description Values PageH6-05(430)Pulse Train Input Filter TimeSets the pulse train input filter time constant.Default: 0.10 sMin.: 0
B.8 L: Protection FunctionL parameters provide protection to the drive and motor, including control during momentary power loss, Stall Prevention,freq
No.(Addr.Hex)Name Description Values PageL2-05(489)Undervoltage DetectionLevel (Uv1) Sets the DC bus undervoltage trip level.Default: 190 Vdc<2>
No.(Addr.Hex)Name Description Values PageL3-05(493)Stall Prevention Selectionduring Run 0: Disabled. Drive runs at a set frequency. A heavy load may c
No.(Addr.Hex)Name Description Values PageL4-04(49C)Speed Agreement DetectionWidth (+/-) L4-04 sets the hysteresis or allowable margin for speed detect
No.(Addr.Hex)Name Description Values PageL6-04(4A4)Torque DetectionSelection 20: Disabled1: oL4 detection only active during speed agree, operation co
No.(Addr.Hex)Name Description Values PageL8-19(4BF)Frequency Reduction Rateduring Overheat Pre-Alarm Specifies the frequency reference reduction gain
B.9 n: Special AdjustmentThe n parameters adjust more advanced performance characteristics such as Hunting Prevention, High Slip Braking, andOverexcit
B.10 o: Operator-Related SettingsThe o parameters set up the digital operator displays.uo1: Digital Operator Display SelectionNo.(Addr.Hex)Name Descri
Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 SECTION SAFETY...
No.(Addr.Hex)Name Description Values Pageo1-15(3107)Frequency Reference andFrequency Related MonitorCustom Units 3Sets the third character of the cust
No.(Addr.Hex)Name Description Values Pageo4-03(50E)Cooling Fan Operation TimeSetting Sets the value of the fan operation time monitor U4-03 in units
B.11 S: Special ApplicationuS1: Dynamic Noise Control FunctionNo.(Addr.Hex)Name Description Values PageS1-01(3200)Dynamic Audible NoiseControl Functio
No.(Addr.Hex)Name Description Values PageS2-06(320B)Sequence Timer 2 StartTimeSets the start time for timer 2. The value must be set less than or equa
No.(Addr.Hex)Name Description Values PageS2-17(3216)Sequence Timer 4 Stop TimeSets the stop time for timer 4. The value must be set greater than or eq
No.(Addr.Hex)Name Description Values PageS3-04(321D)Secondary PI UnitSelectionSets the units for the secondary PI control function.0: Inch of water (W
uS6: P1000 ProtectionNo.(Addr.Hex)Name Description Values PageS6-01(3236)Emergency Override Speed Sets the speed command used in emergency override mo
B.12 T: Motor TuningEnter data into the following parameters to tune the motor and drive for optimal performance.uT1: Induction Motor Auto-TuningNo.(A
B.13 U: MonitorsMonitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.uU1: Operation St
No.(Addr.Hex)Name Description Analog Output Level UnitU1-12(4B)Drive Status Verifies the drive operation status.U1 - 12=00000000During runDuring zero-
2.1 Section Safety WARNINGFire HazardProvide sufficient cooling when installing the drive inside an enclosed panel or cabinet.Failure to comply could
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives
uU3: Fault HistoryNo.(Addr.Hex)Name Description Analog Output Level UnitU3-01 toU3-04(90 to 93(800 to803))First to 4th Most RecentFault Displays the f
No.(Addr.Hex)Name Description Analog Output Level UnitU3-41(301F)Time Hours and Minutesat 7th Most Recent FaultDisplays the time when the seventh most
No.(Addr.Hex)Name Description Analog Output Level UnitU4-13(7CF)Peak Hold Current Displays the highest current value that occurred during run.No signa
uU5: PID MonitorsNo.(Addr.Hex)Name Description Analog Output Level UnitU5-01(57)PID Feedback 1 Displays the PID feedback value.10 V: 100%0.01%<1>
B.14 V/f Pattern Default ValuesThe following tables show the V/f pattern setting default values depending on the V/f pattern selection (E1-03).Table B
B.15 Defaults by Drive ModelThe following tables show parameters and default settings that change with the drive model selection (o2-04).Table B.6 200
No. Name Unit Default Settings–Model CIMR-Po– 2A0012 2A0018 2A0021 2A0030o2-04 Drive Model Selection Hex. 66 67 68 6AE2-11 Motor Rated Output kW (HP)3
No. Name Unit Default Settings–Model CIMR-Po– 2A0040 2A0056 2A0069 2A0081o2-04 Drive Model Selection Hex. 6B 6D 6E 6FE2-11 Motor Rated PowerkW(HP)11(1
No. Name Unit Default Settings–Model CIMR-Po– 2A0110 2A0138 2A0169 2A0211o2-04 Drive Model Selection Hex. 70 72 73 74E2-11 Motor Rated Power kW (HP)30
NOTICEWhen the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention tothe motor insulation voltag
No. Name Unit Default Settings–Model CIMR-Po– 2A0250 2A0312 2A0360 2A0415o2-04 Drive Model Selection Hex. 75 76 77 78E2-11 Motor Rated Power kW (HP)30
Table B.7 400 V Class Drives Default Settings by Drive ModelNo. Name Unit Default Settings–Model CIMR-Po– 4A0002 4A0004 4A0005 4A0007o2-04 Drive Model
No. Name Unit Default Settings–Model CIMR-Po– 4A0009 4A0011 4A0018 4A0023o2-04 Drive Model Selection Hex. 96 97 9AE2-11 Motor Rated Power kW (HP)3.7
No. Name Unit Default Settings–Model CIMR-Po– 4A0031 4A0038 4A0044 4A0058o2-04 Drive Model Selection Hex. 9C 9D 9E 9FE2-11 Motor Rated Power kW (HP)15
No. Name Unit Default Settings–Model CIMR-Po– 4A0072 4A0088 4A0103 4A0139o2-04 Drive Model Selection Hex. A1 A2 A3 A4E2-11 Motor rated power kW (HP)37
No. Name Unit Default Settings–Model CIMR-Po– 4A0165 4A0208 4A0250 4A0296o2-04 Drive Model Selection Hex. A5 A6 A7 A8E2-11 Motor rated power kW (HP)90
No. Name Unit Default Settings–Model CIMR-Po– 4A0362 4A0414 4A0515o2-04 Drive Model Selection Hex. A9 AA ACE2-11 Motor rated power kW (HP)185(300)220(
No. Name Unit Default Settings–Model CIMR-Po– 4A0675 4A0930 4A1200o2-04 Drive Model Selection Hex. AE B0 B2E2-11 Motor rated power kW (HP)355(500-550)
No. Name Unit–Model CIMR-Po– 5A0003 5A0004 5A0006 5A0009 5A0011o2-04 Drive Model Selection Hex. C3 C4 C5 C7 E2-11 Motor Rated PowerkW(HP)1.5(2)2.2(3)
No. Name Unit Default Settings–Model CIMR-Po– 5A0017 5A0022 5A0027 5A0032o2-04 Drive Model Selection Hex. CA CC CD CEE2-11 Motor Rated Power kW (HP)11
2.2 Mechanical InstallationThis section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.uInst
No. Name Unit Default Settings–Model CIMR-Po– 5A0041 5A0052 5A0062o2-04 Drive Model Selection Hex. CF D1 D2E2-11 Motor Rated Power kW (HP)30(40)37(50)
No. Name Unit Default Settings–Model CIMR-Po– 5A0077 5A0099o2-04 Drive Model Selection Hex. D3 D4E2-11 Motor Rated Power kW (HP)55(75)75(100)b3-04 V/f
No. Name Unit Default Settings–Model CIMR-Po– 5A0125 5A0145 5A0192 5A0242o2-04 Drive Model Selection Hex. D5 D6 D7 D9E2-11 Motor Rated Power kW (HP)90
MEMOBUS/Modbus CommunicationsC.1 MEMOBUS/MODBUS CONFIGURATION...484C.2 COMMUNICATION SPECIFIC
C.1 MEMOBUS/Modbus ConfigurationDrives can be controlled from a PLC or other master device via serial communications using the MEMOBUS/Modbus protocol
C.2 Communication SpecificationsMEMOBUS/Modbus specifications appear in Table C.1:Table C.1 MEMOBUS/Modbus Communications SpecificationsItem Specifica
C.3 Connecting to a NetworkThis section explains how to connect the drive to a MEMOBUS/Modbus network and the network termination required for aconnec
uWiring Diagram for Multiple ConnectionsFigure C.3 and Figure C.4 explain the wiring diagrams for multiple connections using MEMOBUS/Modbus communicat
nRS-422 InterfaceR–R+S–S+IGPLCDriveDriveDriveS–S+R–R+IGS–S+R–R+IGS–S+R–R+IGS2OFFS2OFFS2ONFigure C.4 RS-422 InterfaceNote: 1. Set DIP switch S2 to the
C.4 MEMOBUS/Modbus Setup ParametersuMEMOBUS/Modbus Serial CommunicationChanges to MEMOBUS/Modbus communications settings become effective after restar
nSingle Drive InstallationFigure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsin
Setting 1: EnabledIf the drive does not receive data from the master for longer than the time set to H5-09, then a CE fault will be triggered andthe d
nH5-11: Communications Enter Function SelectionSelects whether an Enter command is necessary to change parameter values via MEMOBUS/Modbus communicati
C.5 Drive Operations by MEMOBUS/ModbusThe drive operations that can be performed by MEMOBUS/Modbus communication depend on drive parameter settings. T
C.6 Communications TimingTo prevent a communications overrun in the slave drive, the master should wait a certain time between sending messages tothe
C.7 Message FormatuMessage ContentIn MEMOBUS/Modbus communications, the master sends commands to the slave, and the slave responds. The messageformat
The example in Table C.4 shows the CRC-16 calculation of the slave address 02H and the function code 03H, yielding theresult D140H.Note: This example
C.8 Message ExamplesBelow are some examples of command and response messages.uReading Drive MEMOBUS/Modbus Register ContentsUsing the function code 03
uWriting to Multiple RegistersFunction code 10H allows the user to write multiple drive MEMOBUS/Modbus registers with one message. This processworks s
C.9 MEMOBUS/Modbus Data TableThe tables below list all MEMOBUS/Modbus data.uCommand DataIt is possible to both read and write command data.Note: Bits
Register No. Contents000FHControl Selection Settingbit 0 Reservedbit 1 PID Setpoint Inputbit 2, 3 Reservedbit 4 PI2 Target Inputbit 5 to B Reservedbit
Table of ContentsQUICK REFERENCE... 3i. PREFACE & GENERAL SAF
Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drivesside-by-side. Refer to Top Protec
Register No. Contents0021HFault Contents 1bit 0 Overcurrent (oC), Ground fault (GF)bit 1 Overvoltage (ov)bit 2 Drive Overload (oL2)bit 3 Overheat 1 (o
Register No. Contents002AHAlarm Contents 1bit 0, 1 Reservedbit 2 Run Command Input Error (EF)bit 3 Drive Baseblock (bb)bit 4 Overtorque Detection 1 (o
Register No. Contents002EH Reserved002FH Frequency Reference Bias (from Up/Down 2 Function), 0.1% units0030H Reserved0031H DC Bus Voltage, 1 Vdc units
Register No. Contents00B0HOption Code Connected toCN5-ARegister contains ASCII code of the option card.AO-A3 = 0004HCommunication Option: Register con
Register No. Contents00C2HFault Contents 5bit 0 MEMOBUS/Modbus Communication Error (CE)bit 1 Option Communication Error (bUS)bit 2 to 5 Reservedbit 6
Register No. Contents00C8HAlarm Contents 2bit 0 Undervoltage (Uv)bit 1 Overvoltage (ov)bit 2 Heatsink Overheat (oH)bit 3 Drive Overheat (oH2)bit 4 Ove
Register No. Contents00CBHAlarm Contents 5bit 0 SI-T3 Watchdog Error (E5)bit 1 SI-T3 Station Address Setting Error (AEr)bit 2 SI-T3 Comm. Cycle Settin
Register No. Contents00D1HCPF Contents 2bit 0 Clock Fault (CPF16)bit 1 Timing Fault (CPF17)bit 2 Control Circuit Fault (CPF18)bit 3 Control Circuit Fa
Register No. Contents00DBHoFA3x Contents (CN5-A)bit 0 Comm. ID Error (oFA30)bit 1 Model Code Error (oFA31)bit 2 Sumcheck Error (oFA32)bit 3 Comm. opti
Register No. Contents00E0HoFb3x Contents (CN5-B)bit 0 Comm. ID Error (oFb30)bit 1 Model Code Error (oFb31)bit 2 Sumcheck Error (oFb32)bit 3 Comm. opti
nVertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200Models 2A0360, 2A0415, and 4A0250 to 4A0675When vertical suspension of the dr
Register No. Contents00E5HoFC3x Contents (CN5-C)bit 0 Comm. ID Error (oFC30)bit 1 Model Code Error (oFC31)bit 2 Sumcheck Error (oFC32)bit 3 Comm. opti
uFault Trace ContentsThe table below shows the fault codes that can be read out by MEMOBUS/Modbus commands from the U2-oo monitorparameters.Table C.5
Fault Code Fault Name0101H Option Compatibility Error (oFA00)0102H Option Not Properly Connected (oFA01)0103HSame Type of Option Card Already Connecte
uAlarm Register ContentsThe table below shows the alarm codes that can be read out from MEMOBUS/Modbus register 007FH.Table C.6 Alarm Register 007FH C
C.10 Enter CommandWhen writing parameters to the drive from the PLC using MEMOBUS/Modbus communication, parameter H5-11 determineswhether an Enter com
C.11 Communication ErrorsuMEMOBUS/Modbus Error CodesA list of MEMOBUS/Modbus errors appears below.When an error occurs, remove whatever caused the err
C.12 Self-DiagnosticsThe drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosisfu
Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.D.1 SECTION SAFETY...
D.1 Section Safety WARNINGElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply could result in death or
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
3.Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.4.Lower the drive when ready to install in the encl
D.2 European StandardsFigure D.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations. It is required for engagi
Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)2A0138 FWH-350A 3502A0169 FWH-400A 4002A0211 FWH-400A 4002A0250 FWH-600A 6002A03
Drive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)5A0062 <1>FWP-250A 2505A0077 <1>FWP-250A 2505A0099 <1>FWP-250A
WARNING! Electrical Shock Hazard. Because the leakage current exceeds 3.5 mA in models 4A0414 to 4A1200, IEC/EN61800-5-1 states that either the power
Three-Phase 200 V / 400 V ClassABCDEBFGHIJKA – Make sure the ground wire isgroundedB – Grounding surface (remove any paintor sealant)C – Metal plateD
nEMC FiltersInstall the drive with the EMC filters listed in Table D.2 to comply with the EN61800-3 requirements.Table D.2 EN61800-3 FiltersDrive Mode
Drive ModelFilter Data (Manufacturer: Schaffner)Type Rated Current (A) Weight (lb)Dimensions[W x D x H] (in)Y x X (in) Figure4A0930FS5972-600-99 <1
Drive ModelDC Link ChokesModel Rating400 V Three-Phase Units4A0002UZDA-B3.2 A28 mH4A0004Note: DC link chokes are not required for other models to comp
D.3 UL and CSA StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performe
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0021R/L1, S/L2, T/L3 10 12 to 10M41.2 to 1.5(10
Table 2.2 Installation EnvironmentKeypad Kit Model DescriptionUUX000526 Blank label on the front.UUX000527 Yaskawa brand label on the front.Installati
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0211R/L1, S/L2, T/L3 1/0 × 2P 1/0 to 2/0M1018 t
Table D.5 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighte
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0058R/L1, S/L2, T/L3 4 6 to 4M89 to 11(79.7 to
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0362R/L1, S/L2, T/L3 4/0 × 2P 3/0 to 600M1232 t
Table D.6 Wire Gauge and Torque Specifications (Three-Phase 600 V Class)Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighte
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A0077R/L1, S/L2, T/L3 3 10 to 4/0M1018 to 23(159
Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine
Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine
Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine
Drive ModelWire Gauge (AWG, kcmil)ScrewSizeCrimpTerminalModel NumberToolInsulation CapModel No.Code <1>R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine
Internal/Flush-MountAn internal flush-mount requires an installation support set that must be purchased separately. Contact a Yaskawarepresentative to
Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse Rating Amps<3>
Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse Rating Amps<3>
Parameter E2-01 protects the motor when parameter L1-01 is not set to 0. The default for L1-01 is 1, which enables protectionfor standard induction mo
uPrecautionary Notes on External Heatsink (IP00/Open Type Enclosure)When using an external heatsink, UL compliance requires covering exposed capacitor
ABCDEA – Drive (outside panel)B – Drive (inside panel)C – Opening to capacitorsD – Installation screwsE – Capacitor coverFigure D.9 Capacitor CoverABC
Quick Reference SheetThis section provides tables to keep record of the drive specifications, motor specifications, and drivesettings. Fill in the tab
E.1 Drive and Motor SpecificationsuDrive Specifications AC drive modelInput specificationsOutput specificationsLot numberSerial numberSoftware
E.2 Basic Parameter SettingsUse the following tables to keep records of important parameters. Have this data available when contacting Yaskawa technic
uPulse Train Input/Analog InputsTerminal Input UsedSetting Valueand Function NameMemoRP H6-01 = A1 H3-02 = A2 H3-10 = A3 H3-06 = uMulti-Fu
E.3 User Setting TableUse the Verify Menu to determine which parameters have been changed from their original default settings below the parameter num
uExterior and Mounting DimensionsTable 2.4 Drive Models and TypesProtectiveDesignDrive ModelPageThree-Phase200 V ClassThree-Phase400 V ClassThree-Phas
No. NameUserSettingb5-43PI Output 2 Monitor Max Upper 4 Digits b5-44PI Output 2 Monitor Max Lower 4 Digits b5-45PI Output 2 Monitor Minimum b5-46 P
No. NameUserSettingd3-04 Jump Frequency Width d4-01 Frequency Reference Hold Function Selection d4-03Frequency Reference Bias Step (Up/Down 2) d4-0
No. NameUserSettingH1-08Multi-Function Digital Input Terminal S8 FunctionSelection H2-01 Multi-Function Contact Output (terminal M1-M2) H2-02Multi-Fu
No. NameUserSettingL3-23Automatic Reduction Selection for Stall Preventionduring Run L3-24 Motor Acceleration Time for Inertia Calculations L3-25 Loa
No. NameUserSettingo4-17 Set/Reset Real-Time Clock o4-20 Time Display Format S1-01 Stillness Control Selection S1-02 Voltage Reduction Rate S1-03
Index–– ...83++1 ...
Braking Resistor Overload Protection ... 385Braking Torque ...
Cumulative Operation Time Selection... 271, 450Cumulative Operation Time Setting ... 271
EF3 ... 298, 313EF4 ...
Frequency Reference from MEMOBUS/Modbus Comm. ... 463Frequency Reference Hold Function Selection ... 185Frequen
nIP20/NEMA Type 1 Enclosure DrivesNote: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEM
IP20/NEMA Type 1 Kit ... 376IP20/NEMA Type 1 Kit Selection...
Minor Fault ... 322Minor Fault and Alarm Displays ...
oFC01 ... 303oFC02 ...
PID Feedback 1 ... 464PID Feedback High Detection Level...
Run command selection while in Programming Mode ... 151Run Command Source Selection ... 463
Speed Search ... 149Speed Search Deactivation Current ...
U2, U3 Initialization... 272U2, U3 Initial Value Selection ...
Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.Date of PublicationRevisionNumberSect
Drive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 dDimensions below are the dimensions of IP00/Open Type models after
YASKAWA AMERICA, INC.2121 Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http://
Table 2.7 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V ClassDrive Model FigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d5A0
IP20/NEMA Type 1 Enclosure Conduit Bracket DimensionsØd5Ød6Ød7DWWW1W1D2D3Figure 2Figure 1Figure 4Figure 3Figure 6Figure 5D1D2W WW1 W1D1D3DW WW1 W1W2 W
3. ELECTRICAL INSTALLATION ... 653.1 Section Safety ...
Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d72A0018F243(1.7)56(2.2)38(1.5)– – –41(1.6)71(2.8)79(3.1)–36(1.4
Drive Model FigureDimensions mm (in)Diameter mm (in)W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d74A0139F7111(4.4)109(4.3)56(2.2)15(0.6)30(1.2)66(2.6)119(4.7)10
nIP00/Open Type Enclosure DrivesFigure 1W14-dH1HH2Max W2Wt2t1D1DD1Dt2H1H2H4-dW1WMax W2t1Figure 2D1DWH1H2H6-dt2Figure 3t1W1W3W3Max W2Max W2Max W2Max W2
Table 2.10 Dimensions for IP00/Open Type Enclosure: 400 V ClassDriveModelFigureDimensions mm (in)Wt. kg(lb)W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d4A0208A&l
IP20/NEMA Type 1 Kit SelectionCustomers may convert IP00/Open Type models to IP20/NEMA Type 1 enclosures. Refer to Table 2.12 to select theappropriate
Electrical InstallationThis chapter explains proper procedures for wiring the control circuit terminals, motor, and powersupply.3.1 SECTION SAFETY...
3.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
WARNINGDo not use an improper voltage source.Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the d
3.2 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digita
+-+++Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminalsDC link choke(option)U X+-++++-U XS1S2
3.13 Wiring Checklist...1044. START-UP
<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an optional regenerativeconvert
3.3 Main Circuit Connection DiagramRefer to diagrams in this section when wiring the main circuit of the drive. Connections may vary based on drive ca
uThree-Phase 200 V Class Models 2A0169 to 2A0211Three-Phase 400 V Class Models 4A0088 to 4A0139Three-Phase 600 V Class Models 5A0062 to 5A0099+1–R/L1S
uThree-Phase 400 V Class Models 4A0930, 4A1200+1–R/L1S/L2T/L3R1/L11S1/L21T1/L31U/T1V/T2W/T3+3+24 VPower SupplyDC linkchokeRelayGate boardControlboardO
nConnection Diagram+ 1−3+−U/T1V/T2W/T3R/L1S/L2T/L3R1/L11S1/L21T1/L31U1V1W1W2 V2 U2Braking Unit(option)Braking Resistor Unit(option)MotorFigure 3.8 Con
3.4 Terminal Block ConfigurationFigure 3.9 and Figure 3.10 show the different main circuit terminal arrangements for the drive capacities.R/L1S/L2T/L3
R/L1 S/L2 T/L3U/T1V/T2 W/T3–+3+1R/L1 S/L2 T/L3U/T1V/T2W/T3–+3+1CIMR-P 4A0088, 0103CIMR-P 2A0169, 0211, 0250, 0312, 0360, 0415CIMR-P 4A0139, 0165, 0208
3.5 Terminal CoverFollow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.uMode
uModels 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open TypeEnclosure)nRemoving the Terminal Cover1.Loosen the screws on the termi
3.6 Digital Operator and Front CoverDetach the digital operator from the drive for remote operation or when opening the front cover to install an opti
5.2 b: Application...147b1: Operat
HookHookFront coverinstallation screwFree hooks on bothsides of the coverFigure 3.20 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)4.U
nReattaching the Front CoverModels 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032Reverse the instructions given in Remove the Front Cover (2
3.7 Top Protective CoverDrive models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 are designed to IP20/NEMA Type 1specifications with a pr
3.8 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit inth
Table 3.2 Input Fuses for Models 4A0930 and 4A1200VoltageClassModelSelection Input Fuse (Example)Input Voltage CurrentPre-arcI2t (A2s)Model Manufactur
uMain Circuit Wire Gauges and Tightening TorqueUse the tables in this section to select the appropriate wires and crimp terminals.Gauges listed in the
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0030R/L1, S/L2, T/L3 8 10 to 6M42.1 to 2.3(18.6
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)2A0250R/L1, S/L2, T/L3 3/0 × 2P 3/0 to 300M1232 t
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0018R/L1, S/L2, T/L3 10 12 to 6M42.1 to 2.3(18.
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0139R/L1, S/L2, T/L3 3/0 1/0 to 4/0M1018 to 23(
5.10 o: Operator Related Settings...266o1: Digital Operato
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)4A0930R/L1, S/L2, T/L3, R1/L11, S1/L21,T1/L314/0
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A00275A0032R/L1, S/L2, T/L3 6 6 to 4M65.4 to 6.0
Drive Model TerminalRecomm. GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTightening TorqueN·m (lb.in.)5A0242R/L1, S/L2, T/L3 400 2/0 to 600M1232 to 40(
Figure 3.26 Multiple Drive WiringnWiring the Main Circuit TerminalWARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiri
3.9 Control Circuit WiringuControl Circuit Connection DiagramRefer to Figure 3.1 on page 69 when wiring terminals on the drive control circuit.uContro
Type No. Terminal Name (Function) Function (Signal Level) Default Setting PageAnalog Inputs /Pulse TrainInputRPMulti-function pulse train input(Freque
nSerial Communication TerminalsTable 3.9 Control Circuit Terminals: Serial CommunicationsType No. Signal Name Function (Signal Level)MEMOBUS/ModbusCom
nFerrule-Type Wire TerminalsYaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire endswith insulated s
ABCDPreparing wireterminal endsA – Loosen screw to insert wire.B – Single wire or stranded wireC – Avoid fraying wire strands whenstripping insulation
uSwitches and Jumpers on the Terminal BoardThe terminal board is equipped with several switches used to adapt the drive I/Os to the external control s
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